Bus Bar Technical Blog & Engineering Resources

As part of our continuous improvement program, Storm has been selectively integrating 3D printing at various points in our design and production operations, with significant benefits for our customers. 3D printing offers several overall advantages in the production of busbars, including: Prototyping and Iteration Tooling and Fixtures Reduced Lead Times Cost Efficiency From a manufacturing… View Article

Storm Power has recently expanded our range of soldering and brazing process options to include induction process capabilities. Induction soldering and brazing offer several benefits compared to traditional heating methods like flame torches or ovens. Key advantages include: Precision and Control Efficiency Safety Cleanliness Consistency Environmentally Friendly Flexibility Although induction methods should not be seen… View Article

Choosing insulation materials for busbars involves considering several tradeoffs based on their specificproperties and applications. This new Applications Note details the tradeoffs for common insulation films used in busbars, including: PET (Polyethylene Terephthalate) Nomex Kapton PEN (Polyethylene Naphthalate) Epoxy Powder Coat For each of the alternatives, the App Note lists key parameters and tradeoffs that… View Article

Proper edge conditioning and sealing is a critical consideration for laminated busbars for a number of reasons, including: Safety: It shields the conductors from FOD (ie. dropped washers that could cause a failure) and is safer for things that could touch the part like people, cables, and nearby components. Environmental: Sealing the edges protects the… View Article

Recently, Storm Power expanded our fluidized powder coating tank capacity to provide additional benefits to our customers, including streamlining production, reducing costs, and improving quality. The process enhancements were driven by the following factors: Market Requirements for Larger Busbars: The continuing evolution of new application requirements in markets such as power utilities, communications, electric vehicles,… View Article