World Class Electroplated and Insulated Custom Bus Bar Manufacturing

Storm Power Components designs and manufactures custom copper and aluminum bus bars, laminated bus bars, flexible connectors, and grounding systems engineered to meet the most demanding and strict electrical requirements in defense, aerospace, and industrial OEM applications — all under one roof™.

AS9100D · ISO 9001:2015 · ITAR Registered · HUBZone Certified

Engineered Precision for High Performance Applications

When your application cannot tolerate failure, you need a bus bar manufacturer with the engineering expertise, manufacturing precision, and quality certifications to back it up. Storm Power Components has delivered custom power components to OEMs and prime defense contractors for decades — from prototype to production.

What Sets Us Apart

In-house fabrication, electroplating, insulation, and testing all under one roof™
AS9100D and ISO 9001:2015 certified quality management systems
ITAR-registered for defense and government programs
HUBZone-certified, supporting socioeconomic procurement goals
Rapid prototyping and first-article capabilities
Stock and release programs for high-volume OEM production
Responsive manufacturing combined with value engineering leads to shortened lead times

Custom Bus Bars and Power Distribution Products

01

Custom Bus Bars

Storm Power Components is one of the few American based companies that fabricates custom copper and aluminum bus bars for numerous applications. Our design and support staff will be with you throughout the fabrication process to ensure your product meets your needs and expectations.

02

Flexible Braided Connectors

We manufacture custom flexbraids designed to your exact specifications. Our engineering team will work with you to meet any specialized requirements including: unique lengths, hole patterns, or specific ampacity requirements.

03

Laminated Bus Bars

At Storm Power we manufacture laminated bus bars for more efficient multi-conductor power conversion. Experience advantages such as reliability, reduced heat, low inductance, clean power, and more.

04

Ground Bars and Ground Bar Kits

Storm Power Components manufactures and has in stock an expansive selection of UL Listed ground bar kits and bus bars designed for durability and reliability. With 90+ variations in size, hole patterns, and lug configurations, we provide the exact specifications your grounding system demands.

05

Standoff Insulators

Our Hi-Pot tested standoff insulators provide maximum electrical integrity. All insulators are UL recognized and engineered to meet the UL Standard for Safety 891.

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End to End World Class Manufacturing™ — All Under One Roof™

At Storm Power Components we control every step of the manufacturing process from design to delivery. By manufacturing all products in Decatur, TN we are able to eliminate lead times and ensure consistent quality control.

01

Electroplating

Eliminate the lengthy lead times and costs of typical third-party outsourcing with our in-house electroplating services for copper and aluminum bus bars — tin, nickel, and silver finishes with both rack and barrel processing for superior conductivity and corrosion resistance.

02

Aluminum & Copper Sourcing

We leverage our bulk buying power with access to over 1.5 million pounds of raw copper and aluminum inventory at mill-direct pricing — a single source supply chain that improves lead times and reduces costs.

03

Electrical Bus Bar Testing

Ensure long-term reliability with our suite of in-house electrical tests, including HiPot, Partial Discharge, and Ampacity testing.

04

Fiber Laser Cutting Technology

Our 6,000-watt fiber laser processes parts up to 20 feet in length with lightning-fast production and precision, eliminating tool marks and ensuring superior edge quality — a cost-effective solution for even the most complex cases.

05

Laminated Bus Bar

Replace complex cable harnesses with our custom-engineered laminated bus bars, designed to dramatically reduce stray inductance and improve thermal efficiency.

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Problem Solver
“Challenge us with the tough questions…we’ll find a way to get it done. If it was easy, everyone would be doing it. We thrive on the most difficult problems and our engineers are here to help.”