TECHNICAL BLOG

Best Practices for Soldering, Brazing and Solderfree Methodologies for Use in Busbar Designs

July 16, 2024
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Joining together multiple busbar segments is often a requirement for creating complex, unified busbar designs. In some cases, it may be necessary to create a longer busbar out of short segments or to incorporate T-segments into the design. Also adding bushings for mounting, insulation and/or mechanical strength are key factors for many busbar designs. This… View Article

Best Practices for Using Fasteners to Secure Busbars

June 18, 2024
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One of the key elements for successful busbar integration involves the fastener strategy for mounting and securing it in place. When designing and implementing fastener methods for busbars, several key considerations are essential to ensure safety, efficiency, and reliability. Key factors include: Mechanical Strength Corrosion Resistance Thermal Management Insulation and Isolation Ease of Installation and… View Article

Mitigating Vibration, Shock and Expansion in Busbars

April 10, 2024
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  As a wise old engineer once said, “nothing is perfectly flat”. In a similar sense, from a vibration, shock, and expansion perspective, “nothing is perfectly still.” No matter how small, there will always be some movement in every situation. From a designer’s standpoint, dealing with inevitable movement is a two-step process. Step one is… View Article

Thermal Management for Laminated Busbars

March 10, 2024
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Understanding thermal management issues and mitigation methods can be a critical factor for success with laminated busbars, especially when they are used in high-power applications.  If best practices are not followed, laminated busbars carrying high electrical currents can generate significant heat, which can pose both safety hazards and risk of equipment failure. This new Applications… View Article

Exploring Busbar Joint Resistance: A study on the Effects of Torque and Plating

January 29, 2024
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By: Storm Power Components   A study shows the effect of surface-plating material and bolt torque on busbar contact resistance, a critical parameter in high-current connections.   Designers, installers, and users know that for high-current busbars handling hundreds and thousands of amps, it’s details such as contact resistance which are critical, as even a few… View Article