TECHNICAL BLOG

Reducing the weight of busbars while maintaining ampacity (the ability to carry current) can be challenging, especially for applications where weight is a critical factor, such as aerospace, automotive, etc. Some of the key considerations for reducing busbar weight include:  Material Selection: Choose high-conductivity materials like aluminum or copper alloys that offer therequired ampacity but… View Article

Joining together multiple busbar segments is often a requirement for creating complex, unified busbar designs. In some cases, it may be necessary to create a longer busbar out of short segments or to incorporate T-segments into the design. Also adding bushings for mounting, insulation and/or mechanical strength are key factors for many busbar designs. This… View Article

One of the key elements for successful busbar integration involves the fastener strategy for mounting and securing it in place. When designing and implementing fastener methods for busbars, several key considerations are essential to ensure safety, efficiency, and reliability. Key factors include: Mechanical Strength Corrosion Resistance Thermal Management Insulation and Isolation Ease of Installation and… View Article

  As a wise old engineer once said, “nothing is perfectly flat”. In a similar sense, from a vibration, shock, and expansion perspective, “nothing is perfectly still.” No matter how small, there will always be some movement in every situation. From a designer’s standpoint, dealing with inevitable movement is a two-step process. Step one is… View Article

Understanding thermal management issues and mitigation methods can be a critical factor for success with laminated busbars, especially when they are used in high-power applications.  If best practices are not followed, laminated busbars carrying high electrical currents can generate significant heat, which can pose both safety hazards and risk of equipment failure. This new Applications… View Article